sludge recycling in concrete plant

Alkalinity control in sludge propels the conversion of concrete …

 — CSW is recognized as a potential source of calcium carbonate. Upon introducing CO 2 into the aqueous phase, up to 30% of calcium can be extracted from CSW, yielding CaCO 3 with a purity exceeding 97% (Iizuka et al. 2012).However, CO 2 ′s low water solubility constrains CaCO 3 production (Hui et al. 2022).The adjustment of …

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Treating and Recycling Concrete Process Water

 — For easier maintenance and sludge removal, some plants utilize a sloped pit for initial settlement, which allows for easy access with a front-end loader. ... discharging a high annual volume of waste in addition to the costs associated with the handling and safe disposal of concrete sludge and slurry from the settlement tanks. Recycling ...

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The Utilization of Waste Water from a Concrete Plant in the …

Recipe R2—designed mixture consisting of 450 g of CEM I 42.5 R Hranice cement, 1350 g of standardized sand CEN EN 196-1, 180 g of pure mixing water (controlled concrete plant source) and 45 g of sludge water (recycled in the concrete plant by means of recycling equipment used for STETTER agitation truck cleaning, coarse aggregate is filtered ...

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The Influence of Concrete Sludge from Residual …

 — In this study, concrete sludge, a difficult-to-utilise waste that is obtained from residual concrete by washing a concrete truck, was investigated. During washing, aggregates from the concrete mixture are …

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Innovative reuse of concrete slurry waste from ready-mixed …

Reuse of By-Products from Ready-Mixed Concrete Plants for the Production of Cement Mortars. This study was motivated by the necessity to recycle sludge water resulting …

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An Eco-Friendly Neutralization Process by Carbon …

 — Waste-concrete recycling processes using wet-based crushing methods inevitably generate a large amount of alkaline concrete sludge, as well as wastewater, which contains abundant Ca ions. The Ca-rich alkaline wastewater must then be neutralized for reuse in the waste-concrete recycling process. In this study, the feasibility of a …

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Characterization of ready-mixed concrete plants sludge and

 — Moreover, the disposal of waste concrete from a batching plant has high environmental impact [6,7]. The main sources of concrete sludge waste in concrete batching plants (CBPs) are unloaded-concrete that returns to batching plants [4,8] and ballast that is still adhered to cement mixer truck walls after unloading blended cement …

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High-Performance Phosphorus Adsorbent Based on Concrete Sludge …

 — Typical sources of concrete sludge are ready-mixed concrete plants and concrete product manufacturing plants. Concrete sludge waste management is difficult and costly because it is strongly alkaline and readily solidified. ... Honma M, Hayakawa Y, Yanagisawa Y (2012a) Bench-scale operation of a concrete sludge recycling plant. Ind …

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Utilization of sludge from ready-mixed concrete plants as a …

 — The work presented herein has focused on the effect of the incorporation of sludge coming from ready-mixed concrete plants into mortars. As the sludge heavy metals and metalloid elements contents are close to the criteria of acceptance of inert wastes at landfills, it seems appropriate to propose a new valorization way: the incorporation in ...

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Innovative reuse of concrete slurry waste from ready-mixed …

 — Concrete slurry waste (CSW) is generated from ready-mixed concrete plants during concrete production and is classified as a corrosive hazardous material. If it is …

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Sustainable management and utilisation of concrete slurry …

 — Effect of sludge water from ready-mixed concrete plant on properties and durability of concrete. Cem. Concr. Comp., 28 (5) (2006), pp. 441-450. View PDF View ... Physical–chemical and mineralogical characterization of fine aggregates from construction and demolition waste recycling plants. J. Clean. Prod., 52 (2013), pp. 438-445. View …

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Regeneration of paint sludge and reuse in cement concrete

 — The annual production of PS from Italian automotive plants (3000 t/year) could be accommodated in a paved area of 1.64 km2 that, when employed in local roads, with an average width of 5 m ...

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Development of Rubber Mould Paver Blocks Using Textile …

 — 2.1 Concrete. The use of textile sludge as a fine aggregate replacement impacts the workability and density of the concrete. The compressive strength of M20 grade concrete, which contains 32% of textile sludge and 22% of fly ash, is 20.22 N/mm 2 and may be used in construction (Kulkarni et al. 2012).Fly ash bricks are made in Phase-I …

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Recycling of fresh concrete slurry waste as supplementary …

 — Concrete slurry waste (CSW) is generated in ready-mix and precast concrete plants after the reclaiming of aggregates from unused concrete. CSW contains …

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Recycling water treatment sludge into a novel eco-friendly …

 — Disposal of water treatment sludge (WTS) has become an important issue of global environmental concern due to problems and costs. This study explored the feasibility of cold-bond methodology to produce an eco-friendly core–shell lightweight aggregate (LWA) from WTS, expanded perlite (EP), and cement. The effect of cement and WTS …

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Aqueous Mineral Carbonation Process via Concrete Sludge

A bench-scale plant for waste concrete sludge recycling was designed, constructed, and operated. Real concrete sludge generated from a pile and pole production plant and groundwater were used for the … Expand. 53. Save. Pilot-Scale Operation of a Concrete Sludge Recycling Plant and Simultaneous Production of Calcium Carbonate.

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Innovative reuse of concrete slurry waste from ready-mixed concrete …

 — Bench-scale operation of a concrete sludge recycling plant. Ind. Eng. Chem. Res., 51 (2012), pp. 6099-6104. Crossref View in Scopus Google Scholar [6] ... Effect of sludge water from ready-mixed concrete plant on properties and durability of concrete. Cem. Concr. Compos., 28 (2006), pp. 441-450. View PDF View article View in Scopus …

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Wastewater treatment

 — Wastewater treatment - Sludge, Disposal, Treatment: The residue that accumulates in sewage treatment plants is called sludge (or biosolids). Sewage sludge is the solid, semisolid, or slurry residual material that is produced as a by-product of wastewater treatment processes. This residue is commonly classified as primary and …

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Characterization and constructive utilization of sludge …

 — Recycling and reuse of this sludge, especially, as fine sand in preparing mortar, concrete mix and other civil engineering products would pave the way for constructive utilization with safe and ...

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Effect of sludge water from ready-mixed concrete plant on properties

 — Besides the increasing disposal cost, sludge water, a wastewater washout from ready-mixed concrete plant, has caused environmental impact problems. This paper investigates the utilization and recycling of sludge water as mixing water for concrete production. The basic properties of sludge water were obtained according to ASTM …

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Bench-Scale Operation of a Concrete Sludge Recycling Plant …

Bench-Scale Operation of a Concrete Sludge Recycling Plant. Akihiro Yamasaki. 2012, Industrial & Engineering Chemistry Research. See Full PDF Download PDF. See Full PDF Download PDF. Related Papers.

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Reuse of waste water from ready-mixed concrete plants

 — In this study, high concentration wastewater from ready-mixed concrete plants was used to replace potable water as mixing water of concrete, with replacement rates of 0%, 25%, 50%, 75%, and ...

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Recycling of fresh concrete slurry waste as supplementary …

 — Concrete slurry waste (CSW) is one of the possible types of waste generated in ready-mix and precast concrete plants. CSW is a product of the aggregate reclaiming system where unused concrete and truck washing water are treated in order to reclaim and recycle the aggregates – CSW is the residue of this separation [1].The …

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Fundamental Studies on CO2 Sequestration of Concrete …

 — The concrete slurry water used in experiments was separated into supernatant water and concrete slurry waste to obtain equal sludge solids content. The concrete slurry waste was dried at 105 °C until it reached a constant weight. Then, the dried concrete slurry waste was pulverized to control the particle size to 75 µm or below using …

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Recycling fresh concrete waste: A review

 — Disposal of fresh concrete waste is a worldwide problem. In recent years, many studies have claimed that fresh concrete waste from a reclaiming system can be efficiently recycled into concrete. ... Recycling fresh concrete waste: A review. Ruixuan Wang, Ruixuan Wang. School of Engineering and Information Technology, University of …

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Use of Sewage Sludge for the Substitution of Fine Aggregates for Concrete

This work analyzes the use of sewage sludge, generated in wastewater treatment plants, as an alternative for small aggregate to be used in concrete. Concrete cylindrical specimens with height h = 20 cm and diameter D = 10 cm were prepared using different amounts of sludge in the substitution of fine aggregates. Portland cement (CP II Z 32 RS cement) …

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Evaluation of concrete recycling system efficiency for …

 — The potential use of equipment for fresh concrete recycling, which allows the recovery of aggregates and water, could be attractive because previous studies have demonstrated that there are economic benefits in addition to environmental benefits. ... (2016) that had applied sludge from ready-mixed concrete plants as a substitute for …

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CONCRETE RECYCLING SYSTEMS

Meka offers concrete recycling solutions along with concrete plants. A concrete plant equipped with a recycling unit is able to re-use all the components from concrete …

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A comparative study on concrete slurry waste: performance …

 — Concrete slurry waste (CSW) is a mixture of fine aggregates, cement hydration products and residual cement particles obtained from the sedimentation pits during the production of concrete. In the present study, CSW with different grinding durations were evaluated; the properties of the CSW and the CSW-cement composition …

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Bench-Scale Operation of a Concrete Sludge Recycling Plant

A bench-scale plant for waste concrete sludge recycling was designed, constructed, and operated. Real concrete sludge generated from a pile and pole production plant and groundwater were used for the experiments.

WhatsApp: +86 18221755073

Bench-Scale Operation of a Concrete Sludge Recycling Plant

A bench-scale plant for waste concrete sludge recycling was designed, constructed, and operated. Real concrete sludge generated from a pile and pole production plant and …

WhatsApp: +86 18221755073

REUSE OF ALUM SLUDGE IN CONSTRUCTION MATERIALS AND CONCRETE …

 — Globally, a huge quantity of alum sludge waste is produced as a by-product material from drinking water treatment plants that utilize aluminum salts as an essential coagulate and is the most ...

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Use of ready-mixed concrete plant sludge water in concrete …

 — Nevertheless, the complete recycling of sludge water has been considered in concrete mixing plants because of the great benefit in terms of disposal cost reduction and environmental conservation (Chini and Muszynski, 2001, Su et al., 2002, Paolini and Khurana, 1998).

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Utilization of sludge from ready-mixed concrete plants as …

DOI: 10.1016/J.CONBUILDMAT.2016.02.044 Corpus ID: 138100079; Utilization of sludge from ready-mixed concrete plants as a substitute for limestone fillers @article{Audo2016UtilizationOS, title={Utilization of sludge from ready-mixed concrete plants as a substitute for limestone fillers}, author={Mariane Audo and P-Y. Mahieux and …

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Fate of Sulfate in Municipal Wastewater Treatment Plants …

 — Wastewater sludge is an inevitable by-product of wastewater treatment plants (WWTP), occurring in solid, semisolid, or slurry forms, which are disposed of into the ambient environment after treatment [].The wastewater sludge consists primarily of water (80%), inorganics and organics, microorganisms, biological macromolecules, heavy …

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An overview of utilization of slag and sludge from steel industries

 — Integrated steel plants utilize mostly five materials such as raw materials, air, water, fuel and power to produce steel. During the production of steel, 2–4 t of wastes are being generated per tonne of steel produced.The various solid wastes in the form of slags and sludges that are emerged from steel plants are blast furnace slag, blast furnace flue …

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