AXXAIR Orbital Welding for Tube to Tube Sheet Applications

The standard equipment with wire includes an orbital welding power supply capable of feeding wire and an adapted tube sheet welding head with wire. This equipment is fit for single pass applications. It can be used for double pass applications but sometimes manual adjustment of the electrode between passes is required.

Pro-Fusion: Fundamentals of Orbital Tube Welding

Orbital welding normally uses a minimum of 4 levels of weld time with each level decreasing in weld amperage as the tube heats up during the welding process. The Physics of the GTAW Process The orbital welding process uses the Gas Tungsten Arc Welding process (GTAW) as the source of the electric arc that melts the base material and forms the weld.

Understanding Orbital Welding Techniques

 — This article will discuss the various orbital welding techniques that differentiate the process from other automated welding processes. Orbital Welding Techniques. Orbital welding designates a mechanized welding process that allows the complete 360° rotation of the arc around the stationary workpiece. This welding option is most beneficial for ...

Pro-Fusion: Fundamentals of Orbital Tube Welding

In the orbital welding process, tubes/pipes are clamped in place and an orbital weldhead rotates an electrode and electric arc around the weld joint to make the required weld. An orbital welding system consists of a power supply and an orbital weldhead. Power Supply:The power supply/control system supplies and controls …

The Fundamentals Of Orbital Welding

orbital-welding system, driven by the correct weld program, will be superior to that of manual welding. In applications such as semiconductor or pharmaceutical tube welding, …

What is Orbital Welding? | Tulsa Welding School

 — The term 'orbital welding' is an important subject matter when discussing welding or manufacturing. A staple of the modern welding skill set, it's vital for those in the industry to understand and maintain awareness of, and learning this specialty can help you get ahead in your welding career.Orbital welding, simply explained, is a way to join two …

ORBIWELD X

The new generation of intelligent orbital welding heads - the OWX welding heads mark a significant advance in orbital welding technology. As the follow-up to the OWS series, the OWX welding heads offer a wide range of innovative developments. The slim and futuristic design, combined with the latest smart features, make the OWX heads a must-have ...

What is Orbital Welding, and How Does It Work? (2024 …

 — There are three main types of orbital welding. Fusion Orbital Welding. This process is much like the TIG application of orbital welding except that there is no filler metal added to the pool. Instead, the two joint members simply fuse together. The weld is weaker than those that have filler metal added. But it can be more efficient for some ...

Orbital Welding Procedure For Purified Water System

This orbital welding procedure outlines the steps for welding a purified water system. Key steps include: clamping the welding head in position, centering the tungsten tip over the weld joint, purging the system with a non-oxidizing gas, setting welding parameters, collecting sample welds to verify acceptance criteria is met, and cleaning and inspecting …

Key Advantages and Disadvantages of Orbital Welding

 — However, in large, repetitive pipe welding projects, orbital welding's advantages quickly outweigh its disadvantages. The key to getting the most out of an orbital welding setup is to choose an experienced orbital welding vendor that offers training classes on specific equipment as well as reliable repair, replacement, and maintenance services.

Mobile Welder

The entry-level model among orbital welding power sources. The Mobile Welder enables automated welding of tubes for anyone and anywhere. Lightweight and robust construction. The Mobile Welder is equipped with a carrying handle and shoulder strap and can be easily transported with a weight of approx. 15 kg. In addition, it convinces with a ...

The orbital welding handbook

leveling welding needle stone for orbital welding

leveling welding needle stone for orbital welding. The Fundamentals Of Orbital Welding. orbital-welding system, driven by the correct weld program, will be superior to that of manual welding. In applications such as semiconductor or pharmaceutical tube welding, orbital welding is the only means to achieve the required level of weld quality and ...

The orbital welding handbook

Tube-to-Tube or Pipe-to-Pipe Orbital Welding with Filler Wire 40 15.1. applications 40 15.2. Choice of the equipments 40 15.3. Weld preparation 41 15.4. Positioning of the tubes 42 ... maintain a stable arc and a consistent level of weld penetration, a special electrode grinder should be used. The design of the grinder must ensure that

leveling welding needle stone for orbital welding

leveling welding needle stone for orbital welding The Fundamentals Of Orbital Welding. orbital-welding system, driven by the correct weld program, will be superior to that of manual welding. In applications such as semiconductor or pharmaceutical tube welding, orbital welding is the only means to achieve the required level of weld quality …

Orbital Welding Vs. Manual Welding: …

 — Choosing an Orbital Welding Process. Perhaps the best advice that can be offered when comparing orbital welding vs. manual welding is that precision work demands orbital welding. And if a project …

Orbital Tig Welding | Specialist Welding Services

Orbital welding within an enclosed head from 1/16″ to 6″ (and metric equivalents) Orbital welding on a turntable to 10″ Orbital welding of materials with wall thickness from 0.1mm to 3mm; Orbital welding of high purity and integrity with fully penetrated welds, suitable for both the semiconductor and biopharm industries

Orbital welding for space program applications

 — The orbital welding power supply maintains control over critical welding parameters such as amps, volts, and travel speed, which are necessary for successful welds. ... The tubes go through a high-level cleaning process in which they are checked for particulate contamination and nonvolatile residue. The work is done in a Class 10,000 or …

Orbital Welding Process | 8 Steps in Welding Pipe …

 — For those new to the orbital welding world – here we lay out the orbital welding process step-by-step. Getting a better understanding of the orbital welding process can help you determine whether an orbital …

Techniques for Welding Purging

Welding purging can also improve the aesthetics of the weld by reducing discoloration and porosity. Additionally, welding purging can reduce the need for post-weld cleaning, saving time and labour costs. Overall, welding purging is a crucial technique in ensuring the quality and longevity of welded materials. Preparing for Welding Purging

How to Define Orbital Welding Acceptance Criteria

We'll dive into how orbital welding acceptance criteria are determined and defined—and why you should use orbital GTAW welding for your project.

Orbital Welding Applications & Process

The Benefits of Orbital Welding. Orbital welding offers a high level of productivity and quality that manual welders simply cannot provide consistently. The initial costs involved in procuring advanced welding equipment provide excellent value in the long run, as multiple jobs can be completed with the utmost accuracy in a shorter amount of time.

148 Orbital welding jobs in United States

Overview We are seeking a skilled Orbital Welder to join our team. The Sanitary Stainless Steel Welder will be responsible for welding and fabricating metal components according to job specifications. Duties - Read and interpret blueprints, schematics, and codes standards (ISO's, P&ID's) - Perform welding using various techniques such as MIG, TIG, and stick …

Orbital Welding | Custom Control Solutions | Pensacola …

Orbital welding of high purity and integrity with fully penetrated welds, suitable for the semiconductor, food and bio-pharm industries. ... Orbital weld heads being small and compact can access welds at high level and within restricted areas . Orbital welding of stainless steel, Ferroalloy, Inconel, Hastelloy and many other special metals .

Orbital Welding Specialists For Sheet Metal Welding

DMS Stainless Fabrications are experts in Orbital Welding projects for sheet metals, stainless steel fabricators and Sheet Metal Welding. 01628 777 391. [email protected]. Home; About Us. ... achieve X-Ray standard, crevice free welds on tube, pipe and fittings with relative ease, the process requires a high level of skill and …

Understanding the Orbital Welding Process

 — Orbital welding eases the welding challenges faced during manual welding by automating difficult welding jobs that can be risky or require impeccable control. Relying on automated processes that can …

Orbital TIG Welding [Our 2024 Guide]

 — At its core, Orbital TIG welding involves the automated circumferential welding of pipes, tubes, and other cylindrical components. This method is particularly vital in industries where high-quality, repeatable welds are a necessity — such as in aerospace, pharmaceuticals, and the energy sector, including nuclear and pipeline construction.

Orbital Welding

 — Orbital welding is a process that uses a rotating welding tool to apply heat and weld metal pieces together. Orbital welding is often used for large, heavy-duty projects because it provides a more consistent weld than other methods. Swagelok is a company that specializes in orbital welding tools and supplies.

8 Practical Orbital Welding Tips

 — Most orbital welding machines can accommodate "levels" within a program depending on time or angle around the tube/pipe. This then allows different …

TIG Tungsten Size: How to Choose the Right Electrode

 — Amperage: High amperage corresponds to the need for a larger tungsten diameter to handle the high heat and current level. A larger tungsten size means a wider area to dissipate heat and prevent issues like overheating and ensure arc stability. ... Automated GTAW torch parts like those meant for orbital welding are part of an …

HQA

Spooled wire for Orbital Welding. Expertly level-layer wound on spools as small as 2 inch diameter. TIG cleaned for perfect welds that pass X-Ray inspection. 15060 Desman Rd. La Mirada, CA 90638 714-739-9473 Leave us a message! Home. Products. Services. About Contact Downloads. Cart. Log In. Register. Cart. Home. Products. Services.